Testing & System Commissioning
INSPECTION AND HANDOVER · PRESSURE TEST · FLOW · REPORT

Testing & System Commissioning
Safe Inspection of the Fire Protection Installation Before Handover.

The fire pump, valve sets, line pressure, flow rate, alarm signals and overall system performance are checked before handover to confirm that the system is ready to operate in an emergency.

Request a Quote for Your Project →
OVERVIEW

Why is commissioning testing important?

A fire protection installation is not complete simply because it has been installed. It must be tested to confirm that it operates at the correct pressure, at the correct flow rate and with the correct alarm signals.

Testing and commissioning allow the installation to be checked under conditions close to real use. The pumps, valves, alarm equipment, pressure values, flow measurements and leak checks are all covered.

The aim is to confirm that the system can do its job in the event of a fire. A closed valve, low pressure, an incorrect connection, a missing alarm signal or leaks in the pipework only come to light through proper testing.

On completion of commissioning, a system handover report is prepared. For the client, this report is an important document both as technical assurance and for future maintenance.

TEST STAGES

What steps are used to inspect a fire protection installation?

The testing process consists of a pressure test, flow test, valve check, alarm signal test, pump operation test and handover report.

Pressure Test
PRESSURE TEST

Pressure Test

The pressure test checks whether the pipes, joints, valves and fittings in the fire main withstand the specified test pressure without leaking.

This test detects hidden leaks, loose joints, faulty welds or unsuitable fittings before handover.

Items checked

The pipework, welds, threaded joints and flanges are inspected.
Any pressure drop is monitored throughout the test period.
Valve sets, drain points and connection equipment are visually inspected.
If there are no leaks at the end of the test, the main is deemed safe.
Purpose To confirm that the fire main is leak-free and safe
Area of application Sprinkler mains, fire hose cabinet mains, hydrant mains, pump outlets, risers
Points to note The test pressure and duration must be determined according to the design standard, and the test result must be recorded.
Flow Test
FLOW TEST

Flow Test

The flow test checks whether the system can supply the required amount of water in the event of a fire. Pressure alone is not enough; sufficient water flow is also needed to fight a fire.

Flow testing is critical for seeing the real performance of hydrant, fire hose cabinet, sprinkler and pump systems in particular.

Technical assessment

The flow rate at the most remote and least favourable point is checked.
The pump performance curve is compared with the system pressure.
Water flow is measured at a hose, nozzle, hydrant or test outlet.
If the flow is insufficient, pump capacity, pipe diameter or valve positions are investigated.
Purpose To confirm that sufficient water can reach the system in the event of a fire
Area of application Fire pumps, hydrant systems, fire hose cabinets, sprinkler test lines
Points to note The flow measurement must be discharged to a safe drainage area and the results must be reported.
Fire Pump Commissioning
PUMP TEST

Fire Pump Commissioning

The fire pump is the heart of the system. During commissioning, the electric duty pump, diesel standby pump and jockey pump are checked to ensure that they start in the correct sequence.

Commissioning a pump involves more than simply running it. Pressure settings, control signals, valve positions, fuel, batteries, power supply and alarm outputs are all checked together.

Items checked

The jockey pump’s cut-in and cut-out pressures are checked.
The electric duty pump is tested in automatic and manual mode.
The diesel pump is checked for batteries, fuel, exhaust and automatic operation.
Pump control panel signals, fault alarms and the power supply are tested.
Purpose To confirm that the pumps operate automatically and safely in the event of a fire
Area of application Sprinkler, hydrant, fire hose cabinet and fire brigade inlet systems
Points to note During the pump test, valve positions, the bypass line and the drain line must be set correctly.
Valve Set Test
VALVE SET

Valve Set and Alarm Check

In fire protection systems, it is vital that valves are in the correct position. A single valve left closed can put the entire system out of action in the event of a fire.

For this reason, the alarm valve, monitored valves, test and drain valve, flow switch, pressure switch and fire alarm panel signals must be checked during commissioning.

Items checked

The open/closed positions of all valves are marked.
Flow switch and pressure switch alarm signals are tested.
The test and drain valve is operated to check the system response.
Signals to the fire alarm panel are verified.
Purpose To check that the fire protection system raises the correct alarms mechanically and electrically
Area of application Sprinkler valve stations, fire pump rooms, zone valves, alarm panels
Points to note After testing, the valves must be returned to their correct operating positions and labelled.
Handover Report
REPORT

Handover Report and Documentation

Once testing is complete, the values at which the system was tested, the equipment that was checked and any outstanding defects must be documented in writing.

For the client and the installer, the handover report is an important document showing the technical condition of the system. It can also be used as a reference for future maintenance and service work.

What the report should include

Test date, system name, mains tested and responsible persons.
Pressure test, flow test and pump test results.
Valve positions, alarm signals and notes on defects or warnings.
Photographic records, as-built information and maintenance recommendations.
Purpose To formally record the technical condition of the system before handover
Benefit Creates a clear, traceable technical document for the client, the maintenance team and the installer.
Points to note Any defects must be rectified before handover or clearly stated in the report.
SUMMARY FOR CLIENTS

What checks should be carried out before handover?

1. A pressure and leak check must be carried out.

The fire main must be leak-free, pressure values must remain stable throughout the test and the joints must be inspected.

2. The pump and alarm system must be tested.

The fire pump must operate automatically, and valve and flow switch signals must reach the fire alarm panel correctly.

3. A handover report must be prepared.

The tests performed, measured values, defects and system condition must be added to the handover file in writing.

Let’s inspect your fire protection installation together before handover.

We will confirm that your system operates safely through pressure testing, flow checks, fire pump testing, valve set checks and a handover report.

Request a Quote →